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China Rubber Products Material Selection Guide: Key Insights from Suppliers and Factory for Optimal Performance

Explore our comprehensive Rubber Products Material Selection Guide tailored for China suppliers and factories. The hardness of rubber materials plays a crucial role in performance: while lower hardness allows for easier installation, it may result in peeling and damage over time. Conversely, higher hardness can complicate installation. Typically, rubber hardness ranges from 20 to 90 IRHD, with 70 IRHD being a popular choice. For silicone rubber, a hardness of 60 IRHD is standard. Different rubber materials come with unique physical properties, chemical resistance, and temperature adaptability, influenced by their specific chemical structures. It is essential to match materials accurately to operational conditions to ensure reliable performance in your applications. Partner with leading suppliers and factories in China for optimal rubber material solutions.

    Acrylic Rubber (ACM/AEM)

    Polymerized from alkyl ester acrylate, ACM/AEM provides good resistance to petroleum oils, high temperatures, and weathering. However, it has lower mechanical strength, compression set, and water resistance. Oil resistance is inferior to standard oil-resistant rubbers. Operating temperature: -25~170℃ (special grades down to -40℃). Suitable for automotive transmission fluids, with resistance to oxidation, weathering, and bending. Used in transmission systems and power steering. Disadvantages: incompatible with hot water, brake fluid, low temperatures, and phosphate esters.

    Operating Temp: -25~170℃ (special grades down to -40℃)
    Key Strengths: Good resistance to petroleum oils, high temperatures, weathering, oxidation, and bending. Ideal for automotive transmission fluids, transmission systems, and power steering.
    Limitations: Lower mechanical strength, compression set, and water resistance. Incompatible with hot water, brake fluid, low temperatures, and phosphate esters.
    ACM (2)
    ACM (3)
    ACM (4)
    ACM (5)

    Chloroprene Rubber (CR)

    Polymerized from chloroprene monomer, CR offers good elastic and wear resistance after vulcanization. Resistant to sunlight, atmospheric aging, and refrigerant (e.g., dichlorodifluoromethane, ammonia), dilute acids, and silicone esters. Prone to low-temperature crystallization and poor storage stability. Swells significantly in low-aniline-point mineral oils. Operating temperature: -50~150℃. Advantages: good elasticity and compression set, sulfur-free formulation, resistance to animal/vegetable oils, flame retardancy. Disadvantages: incompatible with strong acids, nitrohydrocarbons, esters, chloroform, and ketones. Used in R12 refrigerant seals, household appliance parts, and flame/chemical-resistant products.

    Operating Temp: -50~150℃
    Key Strengths: Good elasticity, compression set, and wear resistance. Sulfur-free formulation, flame retardancy, and resistance to sunlight, atmospheric aging, refrigerants, dilute acids, silicone esters, and animal/vegetable oils.
    Limitations: Prone to low-temperature crystallization and poor storage stability. Swells in low-aniline-point mineral oils. Incompatible with strong acids, nitrohydrocarbons, esters, chloroform, and ketones.
    CR (5)
    CR (3)
    CR (4)
    CR (6)

    Styrene-Butadiene Rubber (SBR)

    A copolymer of butadiene and styrene, SBR has more uniform quality and fewer impurities than natural rubber but lower mechanical strength. It is often blended with natural rubber. Advantages include low cost, non-oil resistance, and good water resistance (outstanding elasticity below 70 IRHD). It is suitable for neutral chemicals and dry/sticky organic ketones. Disadvantages: unsuitable for strong acids, ozone, oils, fats, and most hydrocarbons; poor compression set at high hardness. Widely used in tires, footwear, fabrics, and conveyor belts.

    Elasticity: Outstanding elasticity below 70 IRHD
    Key Strengths: Low cost, non-oil resistance, good water resistance, uniform quality, and fewer impurities than natural rubber. Suitable for neutral chemicals and dry/sticky organic ketones.
    Limitations: Lower mechanical strength. Unsuitable for strong acids, ozone, oils, fats, and most hydrocarbons. Poor compression set at high hardness.
    SBR (2)
    SBR (3)
    SBR (4)
    SBR (5)

    Polyurethane Rubber (PU)

    PU exhibits exceptional mechanical properties, including high hardness, elasticity, and abrasion resistance, along with aging, ozone, and oil resistance. Operating temperature: -45~90℃. Advantages: wear and high-pressure resistance. Disadvantages: poor high-temperature resistance. Used in high-pressure industrial seals (e.g., hydraulic cylinders) and high-voltage systems.

    Operating Temp: -45~90℃
    Key Strengths: Exceptional mechanical properties, high hardness, elasticity, wear resistance, ozone resistance, aging resistance, oil resistance, and high-pressure resistance.
    Limitations: Poor high-temperature resistance.
    PU (2)
    PU (5)
    PU (7)
    PU (4)

    Butyl Rubber (IIR)

    Polymerized from isobutylene with a small amount of isoprene, IIR retains slight unsaturation for vulcanization. Its methyl groups restrict molecular movement, providing low gas permeability, high resistance to heat, sunlight, and ozone, and excellent electrical insulation. It resists polar solvents (e.g., alcohols, ketones, esters). Operating temperature: -54~110℃. Advantages: impermeable to most gases, sunlight/ozone-resistant, compatible with animal/vegetable oils. Disadvantages: incompatible with petroleum solvents, kerosene, and aromatic hydrocarbons. Used in chemical-resistant and vacuum equipment rubber parts.

    Operating Temp: -54~110℃
    Key Strengths: Low gas permeability, high resistance to heat, sunlight, and ozone. Excellent electrical insulation, resistance to polar solvents (alcohols, ketones, esters), and compatibility with animal/vegetable oils.
    Limitations: Incompatible with petroleum solvents, kerosene, and aromatic hydrocarbons.
    IIR (1)
    IIR (2)
    IIR (3)

    Natural Rubber (NR)

    Derived from rubber tree latex, NR is an isoprene polymer with excellent abrasion resistance, high elasticity, tensile strength, and elongation. However, it ages easily in air, becomes sticky when heated, and swells/dissolves in mineral oil or gasoline. It resists alkalis but not strong acids. Used in belts, hoses, footwear, and shock-absorbing components exposed to hydroxyl-containing fluids (e.g., automotive brake fluid, ethanol).

    Thermal Behavior: Becomes sticky when heated
    Key Strengths: Excellent abrasion resistance, high elasticity, tensile strength, and elongation. Resists alkalis and hydroxyl-containing fluids (e.g., automotive brake fluid, ethanol).
    Limitations: Ages easily in air. Swells and dissolves in mineral oil or gasoline. Does not resist strong acids.
    NR (1)
    NR (3)
    NR (2)
    NR (4)

    Frequently Asked Questions

    What is the operating temperature range of Acrylic Rubber (ACM/AEM)?
    ACM/AEM has an operating temperature range of -25~170℃, with special grades capable of operating down to -40℃.
    Which rubber materials are incompatible with mineral oils?
    Natural Rubber (NR) swells and dissolves in mineral oil, Chloroprene Rubber (CR) swells significantly in low-aniline-point mineral oils, and Styrene-Butadiene Rubber (SBR) is non-oil resistant and unsuitable for oils and fats.
    What are the primary applications of Polyurethane Rubber (PU)?
    Due to its high hardness, elasticity, and wear/high-pressure resistance, PU is widely used in high-pressure industrial seals (such as hydraulic cylinders) and high-voltage systems.
    Why is Butyl Rubber (IIR) suitable for vacuum equipment?
    Butyl Rubber (IIR) features restricted molecular movement due to its methyl groups, which provides very low gas permeability, making it highly impermeable to most gases.
    How does Styrene-Butadiene Rubber (SBR) compare to Natural Rubber (NR)?
    SBR offers more uniform quality and fewer impurities than natural rubber, but it has lower mechanical strength and is often blended with natural rubber for practical applications.
    What are the main disadvantages of Chloroprene Rubber (CR)?
    CR is prone to low-temperature crystallization, has poor storage stability, and is incompatible with strong acids, nitrohydrocarbons, esters, chloroform, and ketones.

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